Product Overview
The Hilti HIT-HY 200 is a high-performance injectable mortar system designed for anchoring steel rods into concrete. It offers high loading capacity‚ suitability for cracked and non-cracked concrete‚ and eco-friendly properties‚ meeting international standards for reliable and durable applications.
The Hilti HIT-HY 200 is a high-strength‚ injectable mortar system designed for anchoring steel rods and rebars in concrete. It is widely recognized for its reliability and durability in various construction applications. The system is available in two variants: HIT-HY 200-A and HIT-HY 200-R‚ offering flexibility based on job site conditions and temperature requirements. Both options provide consistent performance and are suitable for use in cracked and non-cracked concrete‚ as well as dry or water-saturated conditions. The product is engineered with innovative adhesive technology‚ ensuring high loading capacity and minimal anchorage depth. Its eco-friendly properties and compliance with international safety standards make it a preferred choice for professionals seeking efficient and sustainable solutions.
1.2 Applications and Use Cases
The Hilti HIT-HY 200 is versatile and widely used in various construction and industrial applications. It is ideal for anchoring steel rebars‚ structural reinforcements‚ and façade installations. The system excels in scenarios requiring high load-bearing capacity‚ such as securing heavy machinery‚ balustrades‚ and cantilever structures. It is also suitable for retrofitting and repairing existing concrete structures. The product’s ability to perform in both cracked and non-cracked concrete‚ as well as dry and water-saturated conditions‚ makes it a reliable choice for diverse projects‚ including bridges‚ high-rise buildings‚ and industrial facilities. Its eco-friendly properties further enhance its suitability for environmentally sensitive construction sites.
Key Features and Benefits
The Hilti HIT-HY 200 offers high loading capacity‚ compatibility with cracked and non-cracked concrete‚ eco-friendly properties‚ and meets international standards for reliable and durable anchoring solutions.
2.1 Unique Adhesive Technology
The Hilti HIT-HY 200 features a unique adhesive technology that enhances bond strength and durability. Its advanced formulation ensures a strong chemical bond between the anchor and concrete‚ even in challenging conditions. This innovative approach minimizes the risk of anchor failure and provides long-lasting stability. The technology is specifically designed to work effectively in both cracked and non-cracked concrete‚ as well as dry and water-saturated surfaces. This versatility makes it a reliable choice for various applications. The adhesive’s fast curing properties also reduce downtime‚ allowing for quicker project completion. Overall‚ the unique adhesive technology in HIT-HY 200 sets it apart as a superior anchoring solution.
2.2 High Loading Capacity
The Hilti HIT-HY 200 is engineered to deliver exceptional high loading capacity‚ making it suitable for demanding applications. Its advanced formulation ensures superior bond strength‚ even in challenging conditions. The system supports concrete classes from C20/25 to C50/60‚ providing consistent performance across various concrete types. Whether in cracked or non-cracked concrete‚ HIT-HY 200 maintains its high load-bearing capacity‚ ensuring reliability and safety. It is also effective in both dry and water-saturated concrete‚ further enhancing its versatility. This high loading capacity makes it an ideal choice for heavy-duty anchoring requirements‚ ensuring durability and stability in critical structural applications. Its performance is backed by rigorous testing and compliance with international standards‚ making it a trusted solution for engineers and contractors worldwide.
2.3 Compatibility with Cracked and Non-Cracked Concrete
The Hilti HIT-HY 200 demonstrates excellent compatibility with both cracked and non-cracked concrete‚ ensuring versatile application across various structural conditions. Its unique formulation allows it to bond effectively in diverse environments‚ maintaining high performance without compromising reliability. This adaptability is crucial for projects involving existing structures or new constructions where concrete integrity varies. The system’s compatibility reduces the need for multiple products‚ streamlining inventory and application processes. By ensuring consistent results in both cracked and non-cracked concrete‚ HIT-HY 200 offers engineers and contractors a reliable solution for anchoring challenges‚ enhancing structural safety and durability in a wide range of applications.
2.4 Suitability for Dry and Water-Saturated Concrete
The Hilti HIT-HY 200 is engineered to perform exceptionally in both dry and water-saturated concrete‚ providing consistent bonding strength across varying moisture conditions. This versatility ensures reliable anchoring in diverse environments‚ from dry interior structures to damp or submerged exterior applications. The adhesive’s advanced formulation resists water ingress‚ preventing degradation and maintaining structural integrity over time. This feature is particularly valuable in construction or renovation projects where moisture levels can fluctuate or are challenging to control. By accommodating different concrete conditions‚ HIT-HY 200 offers unparalleled flexibility‚ reducing the need for additional treatments and ensuring long-term durability in demanding settings.
Technical Specifications
The Hilti HIT-HY 200 features technical specs including concrete classes C20/25 to C50/60‚ optimized embedment depths‚ and compatibility with both dry and water-saturated concrete conditions.
3.1 Mortar Characteristics
The Hilti HIT-HY 200 mortar is a high-strength‚ injectable adhesive specifically formulated for anchoring applications. It exhibits excellent mechanical properties‚ including high tensile and shear strength‚ ensuring long-term durability. The mortar is suitable for both cracked and non-cracked concrete‚ making it versatile for various construction environments. Its unique composition allows it to bond effectively with steel rods‚ providing a reliable and stable connection. The mortar also demonstrates resistance to environmental factors‚ such as moisture and temperature fluctuations‚ making it ideal for both indoor and outdoor use. These characteristics ensure the HIT-HY 200 meets stringent international standards for structural integrity.
3.2 Embedment Depth and Base Material Thickness
The Hilti HIT-HY 200 system requires specific embedment depths and base material thicknesses for optimal performance. The typical embedment depth ranges from 50 mm to 300 mm‚ depending on the application and concrete strength. The base material thickness must be at least 100 mm for non-cracked concrete and 150 mm for cracked concrete to ensure proper anchor function. These dimensions are critical to achieving the desired load-bearing capacity and durability. Proper adherence to these specifications ensures compliance with international standards and guarantees the system’s reliability in various construction scenarios. For precise values‚ refer to the technical data sheet or consult Hilti engineers for application-specific guidance.
3.3 Concrete Classes (C20/25 to C50/60)
The Hilti HIT-HY 200 system is compatible with a wide range of concrete classes‚ from C20/25 to C50/60‚ ensuring versatility in various construction applications. This compatibility guarantees reliable performance across different concrete strengths‚ whether for residential‚ commercial‚ or industrial projects. The system’s adaptability to diverse concrete classes makes it a preferred choice for engineers and contractors seeking consistent results. By adhering to international standards‚ the HIT-HY 200 ensures optimal anchoring solutions across varying concrete conditions. For specific application requirements‚ it is recommended to consult the technical data sheet or seek advice from Hilti professionals to ensure compliance with project specifications.
3.4 Temperature Range for Application
The Hilti HIT-HY 200 system is designed for use within a specific temperature range to ensure optimal performance and bonding. The recommended application temperature for the mortar is between 5°C and 40°C‚ ensuring proper curing and strength development. For best results‚ the base material and ambient temperature should be considered to avoid extreme conditions. Storage of the product should be in a dry‚ cool place‚ away from direct sunlight and heat sources‚ with a storage temperature range of 5°C to 25°C. Adhering to these temperature guidelines ensures the product’s reliability and longevity in various environmental conditions. Always consult the technical data sheet for precise application instructions.
3.5 Storage Conditions
The Hilti HIT-HY 200 should be stored in a dry‚ cool environment‚ protected from direct sunlight and heat sources. The ideal storage temperature is between 5°C and 25°C‚ ensuring the product remains stable and effective. Humidity should be minimized to prevent moisture absorption‚ which could affect the mortar’s performance. The packaging should remain sealed until use to maintain product quality. It is recommended to store the product in its original container‚ away from incompatible materials. Always follow the manufacturer’s guidelines for shelf life and storage to ensure optimal results. Proper storage conditions are essential for maintaining the product’s reliability and performance in various applications.
Safety Data and Precautions
Review the Material Safety Data Sheet (MSDS) before use. Wear protective goggles and gloves. Ensure proper ventilation and avoid skin contact. Follow all safety precautions for handling and storage to minimize risks and ensure safe application.
4.1 Material Safety Data Sheet (MSDS) Requirements
The Material Safety Data Sheet (MSDS) for Hilti HIT-HY 200 provides critical safety information. It outlines the product’s chemical composition‚ potential hazards‚ and safe handling practices. Users must review the MSDS before use to understand proper safety protocols‚ including necessary personal protective equipment (PPE) and emergency response measures. The MSDS also details environmental precautions and disposal guidelines‚ ensuring compliance with safety regulations. Adhering to the information in the MSDS is essential for minimizing risks and ensuring a safe working environment when using the Hilti HIT-HY 200 adhesive anchor system.
4.2 Personal Protective Equipment (PPE) Recommendations
When handling Hilti HIT-HY 200‚ it is essential to wear appropriate Personal Protective Equipment (PPE) to ensure safety. Recommended PPE includes well-fitting protective goggles to prevent eye exposure and protective gloves to safeguard hands from chemical contact. Additionally‚ wearing long sleeves and pants can provide further protection against skin irritation. Inhalation of dust or vapors should be minimized by using respiratory protection‚ such as a dust mask‚ especially in poorly ventilated areas. Proper PPE ensures compliance with safety standards and reduces potential health risks associated with handling chemical-based products like the HIT-HY 200 adhesive mortar.
4.3 Handling and Storage Safety Guidelines
Proper handling and storage of Hilti HIT-HY 200 are crucial to ensure safety and maintain product performance. Avoid skin and eye contact‚ and work in well-ventilated areas to prevent inhalation of vapors. Store the product in a cool‚ dry place away from heat sources‚ such as direct sunlight or ignition points‚ with a temperature range of 5°C to 25°C. Keep containers tightly sealed and protected from moisture. Do not store in areas prone to freezing or extreme temperatures. Dispose of unused material and packaging according to local regulations‚ avoiding drainage systems. Always follow the manufacturer’s guidelines and safety precautions to ensure safe handling and storage‚ preventing potential hazards and maintaining product efficacy.
Installation and Usage Guidelines
Proper installation ensures optimal performance and safety. Follow site preparation‚ drilling‚ mixing‚ injection‚ and curing guidelines for reliable anchor placement and long-term durability.
5.1 Site Preparation and Drilling Requirements
Proper site preparation and drilling are critical for effective anchor installation. Ensure the concrete substrate is clean‚ dry‚ and free from debris. Drill holes using a rotary hammer drill with a carbide-tipped bit‚ maintaining the recommended diameter of 32 mm. Clean the drilled hole thoroughly with a wire brush‚ ensuring no dust or debris remains. The embedment depth must align with the specified technical data sheet‚ typically ranging from 100 mm to 300 mm. Ensure the compressor provides a minimum air flow of 140 m³/hour for efficient cleaning. Avoid drilling into uncured or saturated concrete‚ as this may compromise bond strength. Always follow Hilti’s guidelines for optimal results and consult local engineers for specific variations.
5.2 Mixing Instructions for Optimal Performance
For optimal performance‚ mix Hilti HIT-HY 200 components in a 1:1 ratio using a Hilti STM 201 or similar mixing tool. Ensure both components are at room temperature (5–25°C) for consistent results. Avoid stirring components before mixing. Mix for approximately 20 seconds until the material is homogeneous. Apply the mixed mortar immediately to the prepared anchor hole. Note that gel time varies with temperature‚ allowing users to select the product based on jobsite conditions. Avoid overheating or prolonged mixing‚ as this can degrade the adhesive’s performance. Dispose of unused mixed material responsibly‚ adhering to environmental guidelines. Always refer to the technical data sheet for detailed instructions.
5.3 Injection Process and Anchor Placement
The injection process for Hilti HIT-HY 200 involves filling the drilled hole with mixed mortar‚ ensuring no air pockets remain. Insert the anchor rod slowly into the hole‚ aligning it with the application’s requirements. Use a Hilti HIT-Z hammer to seat the rod firmly‚ ensuring full contact between the rod and mortar. Avoid over-tightening‚ as this may disrupt the bond. For correct embedment depth‚ refer to the technical data sheet. The mortar achieves initial set within 12–30 minutes‚ depending on temperature‚ and full curing occurs within 24 hours. Ensure the anchor is not loaded until the curing process is complete for optimal performance and safety.
5.4 Curing Time and Conditions
Hilti HIT-HY 200 mortar typically cures to its full strength within 24 hours under standard conditions. The initial set occurs between 12 and 30 minutes‚ depending on temperature. For optimal curing‚ maintain a stable ambient temperature between 5°C and 25°C. Avoid exposing the mortar to direct sunlight or moisture during the curing process. Higher temperatures can accelerate curing‚ while lower temperatures may extend it. Ensure the anchor is not subjected to loading until the mortar has fully cured. Proper curing conditions are essential to achieve the product’s high loading capacity and durability. Refer to the technical data sheet for specific recommendations tailored to your application environment.
Approvals and Compliance
The Hilti HIT-HY 200 meets international standards and certifications‚ ensuring compliance with local building codes and safety regulations for consistent performance and reliability in various applications.
6.1 International Standards and Certifications
The Hilti HIT-HY 200 adheres to European Technical Approval (ETA) and international standards‚ ensuring compliance with rigorous testing protocols. It is certified for use in cracked and non-cracked concrete‚ meeting the requirements of EN 1992-4 and ACI 318. The system is designed to comply with global safety and performance benchmarks‚ making it a reliable choice for structural applications. Its certification ensures compatibility with various concrete classes (C20/25 to C50/60) and suitability for dry or water-saturated conditions. This adherence to international standards underscores its durability and safety‚ reinforcing its reputation as a high-performance solution for anchoring applications worldwide.
6.2 Compliance with Local Building Codes
Hilti HIT-HY 200 is engineered to meet diverse local building regulations‚ ensuring its suitability across various regions. Its technical specifications align with national and regional construction norms‚ such as those in Russia and Europe‚ where it has been successfully implemented. The product is designed to adapt to specific market requirements‚ guaranteeing compliance with local codes while maintaining high performance. This adaptability makes it a versatile solution for projects in different countries‚ ensuring safety and reliability. By adhering to local standards‚ Hilti HIT-HY 200 provides contractors with a compliant and efficient anchoring system tailored to their specific needs and regulatory environments.
Environmental Considerations
The Hilti HIT-HY 200 is formulated with eco-friendly properties and offers clear disposal guidelines‚ promoting environmental sustainability and minimizing ecological impact during and after application.
7.1 Eco-Friendly Properties of the Product
Hilti HIT-HY 200 demonstrates eco-friendly properties through its low volatile organic compound (VOC) emissions‚ making it suitable for environmentally sensitive projects. Its formulation minimizes ecological impact while maintaining high performance in concrete applications. The product’s durable and long-lasting bonding reduces the need for frequent replacements‚ contributing to a sustainable construction process. Additionally‚ Hilti adheres to strict environmental standards during manufacturing‚ ensuring a reduced carbon footprint. This eco-conscious approach aligns with modern green building practices‚ offering a reliable and sustainable solution for anchoring applications without compromising on strength or durability.
7.2 Disposal and Recycling Guidelines
Proper disposal and recycling of Hilti HIT-HY 200 materials are essential for environmental sustainability. Dispose of unused mortar and packaging according to local regulations‚ ensuring separation of materials for recycling. The product is non-hazardous when cured‚ but leftover materials should not be discharged into waterways or soil. Hilti encourages recycling of packaging materials and offers programs to support responsible waste management. Always follow regional guidelines for construction waste disposal to minimize environmental impact. Hilti HIT-HY 200’s eco-conscious design promotes sustainable practices throughout its lifecycle.
Maintenance and Inspection
Regular inspections ensure the longevity and safety of Hilti HIT-HY 200 anchors. Check for wear‚ clean surfaces‚ and verify structural integrity to maintain optimal performance and reliability.
8.1 Regular Inspection Requirements
Regular inspections are crucial to ensure the Hilti HIT-HY 200 anchor system performs reliably over time. Inspect anchors for visible wear‚ corrosion‚ or damage. Check for any signs of concrete degradation near the anchor points‚ such as cracks or spalling. Ensure all surfaces remain clean and free from debris. Verify that the anchor’s structural integrity aligns with the original installation specifications. Conduct inspections annually or after extreme environmental conditions like earthquakes or floods. Use specialized tools to test anchor stability if needed. Maintain detailed records of inspections for future reference. Always follow Hilti’s guidelines for inspection procedures to ensure safety and compliance with technical standards.
8.2 Maintenance Tips for Longevity
Regular maintenance is essential to extend the lifespan of the Hilti HIT-HY 200 anchor system. Ensure anchors are free from dirt‚ dust‚ and chemical residues by cleaning them periodically. Avoid exposure to harsh chemicals or extreme temperatures‚ as this can degrade the adhesive properties. Check the embedment depth and ensure it aligns with the original specifications. Inspect and tighten any loose anchors immediately to prevent structural compromise. Store unused materials in a dry‚ cool environment‚ away from direct sunlight. Follow Hilti’s recommended maintenance schedule for optimal performance. Proper care ensures the system’s reliability and safety over time‚ adhering to its high-quality standards.
The Hilti HIT-HY 200 excels in concrete anchoring‚ offering high loading capacity‚ versatility‚ and eco-friendly solutions. Its reliability and compliance with international standards make it a top choice for professionals seeking durable and efficient results in various applications.
9.1 Summary of Key Features and Benefits
The Hilti HIT-HY 200 is a high-performance injectable mortar system designed for anchoring steel rods in concrete. Its key features include high loading capacity‚ suitability for both cracked and non-cracked concrete‚ and compatibility with dry or water-saturated surfaces. The product offers excellent eco-friendly properties and complies with international standards‚ ensuring reliability and durability. It is widely used in construction and industrial applications due to its versatility and consistent performance. The system’s unique adhesive technology enhances bonding strength‚ while its ease of use and safety precautions make it a preferred choice for professionals. Overall‚ the HIT-HY 200 provides a robust and efficient solution for concrete anchoring needs.
9.2 Final Recommendations for Use
The Hilti HIT-HY 200 is highly recommended for applications requiring strong anchoring in concrete‚ including cracked and non-cracked surfaces. For optimal results‚ follow the manufacturer’s instructions for mixing‚ injection‚ and curing. Ensure proper site preparation and drilling to achieve maximum bonding strength. Always wear recommended PPE‚ such as goggles and gloves‚ to ensure safety. For complex projects‚ consult Hilti technical support or certified professionals. Regular inspections and maintenance are crucial for longevity. Store the product in dry‚ cool conditions to preserve its effectiveness. By adhering to these guidelines‚ users can achieve reliable and durable anchoring solutions‚ making the HIT-HY 200 a superior choice for construction and industrial applications.